Types of Heavy Duty Warehouse Racking In Malysia

Pioneer view on Malysia’s Warehouse Racking Market

In Malaysia's dynamic, inventory management is essential for most traders and dealers. There are various types of racking systems, each designed to meet specific storage needs. This article delves into the most common heavy duty racking systems in Malaysia, highlighting their key features to help businesses make informed decisions.

Selective Pallet Racking

Selective pallet racking is the most prevalent heavy duty racking system due to its cost-effectiveness and versatility. This system offers direct access to each pallet, making it ideal for warehouses with a wide range of products. The racks can be arranged in single or double rows, with the latter increasing storage capacity by up to 40%. However, selective racking has a lower storage density compared to other systems, which may require more floor space. Its ease of use and straightforward design make it a popular choice for many industries.

Pros:

• Cost-effective
• Direct access to pallets
• Flexible arrangement options

Cons:

• Lower storage density
• Requires more floor space  

Cantilever Racking

Cantilever racking is specifically designed for storing long and bulky items such as timber, pipes, and metal bars. This system features a series of arms extending from a central column, providing unobstructed access and adjustable storage levels. Cantilever racks can be single-sided (placed against a wall) or double-sided (freestanding). While cantilever racking offers great flexibility and easy forklift access, it is generally more suited to specific use cases and may require more horizontal space.

Pros:

• Ideal for long & bulky items
• Adjustable storage levels
• Easy forklift access

Cons:

• Specific use cases
• May require more space

Drive-in Racking

Drive-in racking is known for its high-density storage capabilities, making it perfect for the storage of uniform products. This system allows forklifts to drive directly into the racking lanes to access pallets, maximizing vertical and horizontal space. However, to retrieve a pallet from the back, the front pallets must be moved, which can be time-consuming. Despite this, drive-in racking is one of the most efficient solutions for saving storage space.

Pros:

• High-density storage
• Space optimization
• Suitable for uniform products

Cons:

• Requires moving pallets to access others
• Time-consuming retrieval process                                                                                                                                                                                                                                                                     

Push Back Racking

Pushback racking operates on a first-in, last-out (FILO) principle, where pallets are loaded from the front and pushed back along inclined rails. This system is ideal for high-density storage and offers better accessibility comparing drive-in racking. When a pallet is removed, the ones behind it automatically slide forward, reducing retrieval time. However, pushback racking involves a more complex design and a higher initial investment.

Pros:

• Efficient use of space
• Easy pallet access
• Reduces retrieval time

Cons:

• Complex design
• Higher cost                                                                                                                                                                                                                                                                                                                      

Boltless Heavy Duty Racking

Boltless heavy duty racking systems are versatile and easy to assemble, making them suitable for general-purpose storage. These racks use strong particle board decks or wire mesh shelves, providing a robust and stable storage solution. The assembly process requires no nuts or bolts, only a rubber mallet, which simplifies setup. While boltless racking offers a high storage density of up to 850 pounds per shelf, it may not support extremely heavy loads and is better suited for lighter items.

Pros:

• Easy assembly
• High storage density
• Versatile use

Cons:

• Limited to lighter items
• May not support very heavy loads                                                                                                                                                                                                                                                                        

Final Words

Selecting the right heavy duty warehouse racking system is important for warehouse management. Each racking type has its unique advantages and limitations, then entails a due diligent evaluation based on warehouse facilities and pre-built warehouse layout before making a decision. Whether you need the flexibility of selective pallet racking, the specialized design of cantilever racking, or the high-density storage of drive-in and push-back racking, understanding these options and consulting the more details with warehouse racking manufacturer might help you resolve your paddles.

FAQ

How to choose the right racking system?

• Assess your storage needs, product types, and available space to determine required racking types for your warehouse.

What is the cost range of different racking systems?

• Costs vary depending on the type and complexity of the racking system. Selective pallet racking is generally the most cost-effective, while push back racking tends to be more expensive.

How to maintain heavy duty racks?

• Regular inspections, proper weight distribution, and prompt repairs of any damage are essential for maintaining heavy duty racks.

Can heavy duty racks be customized?

• Yes, many racking systems can be customized to fit specific storage requirements and space constraints.

What safety measures should be taken for warehouse racking?

• Ensure racks are properly installed, do not exceed weight limits, and conduct regular safety inspections to prevent accidents.