Racking for Industrial Warehouses: Types & Usage

Introduction

In industrial warehouses, warehouse racking systems are essential for the game of supply chain. These systems provide structured storage solutions, ensuring goods are organized, accessible, and easy to manage. Selecting the right type of racking system could help you save precious floor space.

Types of Warehouse Racking Systems

Selective Racking

Selective racking is one of the most common and versatile racking systems used in warehouses. It allows direct access to each pallet, making it ideal for facilities that store a wide variety of products. This system is highly adaptable and can be configured to suit different pallet sizes and weights. However, selective racking may not be the most space-efficient option, as it requires ample aisle space for forklift access.

Drive-In/Drive-Through Racking

Drive-in and drive-through racking systems are designed for high-density storage. Drive-in racking allows forklifts to enter from one side, creating a last-in, first-out (LIFO) storage system. Drive-through racking, on the other hand, provides access from both sides, facilitating a first-in, first-out (FIFO) system. These racking types are suitable for storing large quantities of homogeneous products. While they maximize storage density, they may limit the accessibility of individual pallets.

Push Back Racking

Push back racking utilizes a system of carts and rails, enabling pallets to be stored on a slight incline. This design allows pallets to move forward under the force of gravity when the front pallet is removed.

It is suitable for LIFO inventory management and is ideal for warehouses that handle large volumes of similar goods. However, it may not be suitable for storing goods that require FIFO management (short shelf life goods).

Pallet Flow Racking

Pallet flow racking uses gravity to move pallets along inclined rollers or wheels. This system is designed for FIFO inventory management, making it particularly effective for perishable goods. Pallet flow racking provides high-density storage and ensures that older stock is used before newer stock. It requires precise installation and regular maintenance to ensure smooth operation and prevent jams.

Components of a Racking System

Upright Frames

Upright frames are the vertical components of a racking system. They support the weight of the entire structure and the stored goods. Upright frames are typically made of steel and are available in various heights and load capacities. Their stability and durability are crucial for maintaining the integrity of the racking system.

Beams

Beams connect the upright frames and hold the pallets. They are horizontal components that bear the weight of the stored goods. Beams must be strong enough to support heavy loads and are essential for the safety and efficiency of the racking system. They come in different sizes and load capacities to accommodate various types of goods.

Wire Decking

Wire decking is placed over the beams to provide additional support and prevent pallets from falling through. It enhances visibility and airflow, which is important for certain types of goods, such as perishable items. Wire decking is also useful for improving the overall safety and stability of the racking system.

Accessories

Racking systems can be enhanced with various accessories, such as labeling systems, safety clips, and guards. Labeling systems help in organizing and identifying stored goods, while safety clips and guards provide additional security and prevent accidental dislodging of pallets. These accessories improve operational efficiency and safety within the warehouse.

Factors to Consider When Choosing Racking Systems

Load Requirements

Understanding the weight, size, and type of goods to be stored is critical in selecting the appropriate racking system.

For example, selective racking is suitable for lightweight goods with high-volume SKUs, while drive-in racking is better for heavy, uniform items.

Warehouse Layout

The layout of the warehouse, including space constraints and design considerations, influences the choice of racking system. space utilization is key to warehouse success. A well-planned layout ensures that the racking system complements the overall design and workflow of the warehouse.

Access to Good

The ease of access to goods is an important factor. Some racking systems are more user-friendly than others, which can impact the speed and efficiency of warehouse operations. One one hand, Selective racking, provides easy access to each pallet. On the other hand, drive-in racking may restrict access to certain pallets.

Easy to Amend

For future growth, consider layout amendment or expansion is important for business with an ambitious five-year growth goal. Racking systems should be flexible enough to allow for expansion and adaptation as the needs of the warehouse change. Investing in scalable racking solutions ensures that the warehouse can grow and evolve without significant disruptions to operations.

Common Issues in Racking System Installation and Operation

Installation Incidents

Common installation problems include misalignment, insufficient anchoring, and improper assembly. proper planning can in most times avoid such incidents. Professional installation services can also help mitigate these risks of malfeasance.

Challenges

challenges such as maintenance issues, misalignment, and safety concerns can arise during the use of racking systems. Regular inspections and maintenance are crucial for preventing malfunctions and ensuring the safety of the warehouse. Training staff on proper handling and usage of racking systems can also help reduce challenges.

Solutions

Routine inspections and maintenance are crucial for preventing malfunctions and ensuring the longevity of racking systems. Investing in high-quality materials and professional installation services can help avoid common issues. Training staff on the proper use and handling of racking systems is also essential for maintaining safety and efficiency.

Warehouse Racking Types and Commonly Used Goods

Different types of racking systems are better suited for specific goods.

For instance, selective racking is ideal for warehouses with High-Volume SKUs, providing easy access to each pallet.

Drive-in racking is perfect for bulk storage of similar goods, maximizing storage density.

Push back racking is suitable for high-density storage of similar items.

Meanwhile, pallet flow racking is excellent for managing perishable goods using FIFO principles.

If you would like to Upgrade Now and enjoy improved organization and increased productivity. Contact us today for a free consultation and let our experts help you choose the perfect racking system for your needs. Get a quote and start transforming your warehouse with our cutting-edge solutions!