Industrial Racks: Features & Distinctions

Introduction

Supply chains can make or break operational success. While as Industrial racking systems play a crucial role in modern commercial landscaping.

There are multiple types of industrial racking systems designed for different storage needs. Knowing the distinctions between these racking types can help business owner select the most suitable system for their operations. Key aspects such as engineering, reliable production processes, high-quality raw materials, and compliance with regulations are also essential for ensuring the quality and durability of industrial racking systems.

Types of Pallet Racking Systems

Pallet racking systems are designed to support large loads handled by forklifts. There are several types of pallet racking systems, each with its own advantages.

1.     Adjustable Pallet Racking: This system allows for the mechanical storage of pallets, providing direct and instant access to all locations. The standard aisle width is maintained, and a single pallet is stored at the back of the racking.

2.     Very Narrow Aisle (VNA) Pallet Racking: This is a compact version of adjustable pallet racking, which narrows the aisles to increase storage density by over 40%. Special handling equipment has to be operated in these narrow aisles.

3.     Double Deep Pallet Racking: This system stores pallets at two depths, which means higher storage density. if you want to access the second pallet, Special forklifts with telescopic forks or a pantograph mechanism should be prepared.

Compact Pallet Racking Systems

Compact pallet racking systems offer an ideal solution for minimizing the space required for aisles.

1.     Drive-In Pallet Racking (LIFO): This popular compact system uses a single access aisle for forklifts and operates on the Last In, First Out (LIFO) principle. It's great for warehouses with homogeneous products and low rotation.

2.     Drive-Through Pallet Racking (FIFO): This system requires two access aisles and works on the First In, First Out (FIFO) principle. It's suitable for high-rotation products but offers less space optimization comparing Drive-In racking.                                                                                                                                                                                                

Advanced Pallet Racking Systems

Advanced pallet racking systems leverage gravity and other mechanisms to further enhance storage efficiency.

1.     Live Pallet Racking: These systems utilize gravity or pushing forces to move pallets within the racking. The Gravity FIFO Live Storage system uses inclined roller beds for smooth pallet movement, while the Push-Back LIFO system relies on pushing pallets back to store new ones.

2.     Mobile Racking Systems: Mounted on mobile bases or chassis, these systems use electric motors and remote control to open a single work aisle for forklift access. Mobile racking is ideal for cold storage facilities due to its space saving.                                                                                                                                                                                                

Types of Picking Solutions and Shelving

Picking solutions and shelving are designed for storing smaller, less bulky items, typically handled manually.

1.     Longspan Shelving: Versatile and adaptable, this shelving system allows for manual storage of medium and small-size products. Accessories can be added to meet specific needs, such as in the textile sector.

2.     Multi-Tier Racking: This system optimizes vertical space by creating aisle levels at different heights, accessible via stairs. It's ideal for warehouses with high ceilings.

3.     Carton Flow Rack Systems: These high-density storage systems use inclined pulley rails or rollers to facilitate easy movement of cartons and light unit loads. They offer significant space savings and good stock control.                                                                                                                                                                                                                                                                       

Final Words

From pallet racking systems to picking solutions, each type offers unique benefits based on warehouse’s status quo. As warehouse operations continue to evolve, investing in high-quality racking systems will remain essential for businesses aiming to enhance their logistics and supply chain performance.                                                                                                                                                                                                                                                                                                                                                                    

FAQ

Q1: What are the main types of pallet racking systems?

 A1: The main types include Adjustable Pallet Racking, Very Narrow Aisle (VNA) Pallet Racking, Double Deep Pallet Racking, Drive-In Pallet Racking, Drive-Through Pallet Racking, Live Pallet Racking, and Mobile Racking Systems.                                                                                                                                                                                                                                                                                                                                    

Q2: How do Drive-In and Drive-Through Pallet Racking differ?

A2: Drive-In Pallet Racking operates on the LIFO principle with a single access aisle, while Drive-Through Pallet Racking uses the FIFO principle and requires two access aisles.                                                                                                                                                                                                      

Q3: What are the benefits of Mobile Racking Systems?

A3: Mobile Racking Systems maximize space by allowing only one work aisle to be opened at a time, making them ideal for cold storage due to reduced cooling volume.                                                                                                                                                                                                      

Q4: What types of items are best suited for Longspan Shelving?

A4: Longspan Shelving is best suited for medium and small-size products, such as cartons and small items, offering quick and direct access.                                                                                                                                                                                                                                                  

Q5: How does Gravity FIFO Live Pallet Racking work?

A5: Gravity FIFO Live Pallet Racking uses inclined roller beds to allow pallets to slide from the loading area to the unloading area, following the FIFO principle for efficient stock rotation.