How to Store Oil Drums Safety

Proper storage and handling of oil drums are crucial for maintaining the quality of stock and ensuring safety in the workplace. This is particularly true for 55-gallon oil drums, which are widely used in various industries. Improper storage can lead to contamination, equipment malfunction, and environmental hazards. This article explores the best practices for safely storing oil drums, both indoors and outdoors, with a focus on preventing contamination and adhering to safety regulations.

Understanding Oil Drum Vulnerabilities

Oil drums are susceptible to a phenomenon known as "breathing," which occurs due to temperature fluctuations. As the ambient temperature rises during the day, the air inside the drum expands, forcing some of it out. When the temperature drops at night, the air contracts, creating a vacuum that can draw moisture and contaminants into the drum. This cycle can introduce water and particulates into the lubricant, compromising its quality and potentially damaging equipment.

Exposure to moisture is a significant concern, as it can lead to emulsification of the lubricant, reducing its effectiveness. Additionally, contaminants like dust, dirt, and other particulates can enter the drum through unsealed or improperly sealed bungs. Such contaminants can severely diminish the performance of lubricants, leading to increased wear and tear on machinery, reduced efficiency, and even equipment failure.

Best Practices for Indoor Storage

Storing oil drums indoors is the most effective way to protect them from environmental elements and contaminants. Indoor storage minimizes exposure to moisture, temperature fluctuations, and airborne particulates. A dedicated storage area should be kept clean and well-organized, with temperature and humidity controls if possible. Maintaining a consistent temperature helps reduce the "breathing" effect, thereby minimizing the risk of moisture ingress.

To further safeguard the contents, oil drums should be sealed tightly with high-quality desiccant breathers. These devices absorb moisture from the air that enters the drum, preventing it from mixing with the lubricant. Particle breathers can also be used to filter out dust and other particulates. Drums should be stored on pallets or racks to keep them off the ground, protecting them from spills, leaks, and other ground-level contaminants.

Outdoor Storage Considerations

In some situations, indoor storage may not be feasible due to space constraints or operational requirements. When oil drums must be stored outdoors, additional precautions are necessary to protect them from the elements. Drums should be covered with drum hats or tarpaulins to shield them from rain, snow, and direct sunlight. It's essential to ensure that the covers are secure and do not trap moisture underneath, which can cause condensation and lead to the same issues as direct water exposure.

Positioning the drums correctly is also crucial. They should be placed horizontally with the bungs at the 3 and 9 o'clock positions. This orientation helps prevent water from entering through the bungs, especially if the drums are more than half full, as the oil will cover the bungs. Additionally, raising the drums off the ground using pallets or wooden blocks prevents them from coming into contact with moisture and corrosive substances on the ground, which can cause rusting and leaks.

Safety Compliance and Facility Management

Adhering to safety regulations and best practices is vital in preventing accidents and ensuring a safe working environment. The Occupational Safety and Health Administration (OSHA) provides guidelines for the safe handling and storage of hazardous materials, including oil drums. Facilities must comply with these regulations to minimize the risk of spills, fires, and other hazards.

Proper training for personnel involved in handling oil drums is essential. Employees should be familiar with safe lifting techniques, the use of appropriate personal protective equipment (PPE), and emergency procedures in case of spills or leaks. Regular inspections of the storage area and the condition of the drums are necessary to identify and address potential issues before they escalate.

Facility management should prioritize organizing and maintaining the storage area to prevent accidents. This includes labeling drums clearly, keeping an inventory of stored materials, and ensuring that access pathways are clear of obstructions. Implementing a first-in, first-out (FIFO) system helps manage inventory effectively, ensuring that older stock is used first and reducing the likelihood of storing expired or degraded products.

Explore Racks Suitable for FIFO management

Final Words

Proper storage and handling of oil drums are essential for maintaining the safety of both personnel and equipment. Whether stored indoors or outdoors, oil drums must be protected from moisture, contaminants, and extreme temperatures. Only by following best practices, such as using desiccant breathers, securing drum covers, and adhering to safety regulations, the warehouse manager can prevent contamination, and reduce equipment downtime.

Implementing these safety measures not only protects the integrity of the drums but also contributes to a safer and more efficient workplace. Companies must remain vigilant and proactive in their approach to oil drum storage, regularly reviewing and updating their procedures to align with industry standards and regulatory requirements. Through careful planning and adherence to best practices, the risks associated with oil drum storage can be effectively managed.