A Beginner’s Guide to the Selection of Pallet Racking

Introduction to Pallet Racking Systems

This guide aims to provide a pertinent overview of the overlapping arrays of pallet racking options and key factors, for your better decision making that enhances your warehouse operations.

Types of Pallet Racking Systems

There are several types of pallet racking systems, each designed to meet specific needs and preferences in warehouse environments. Understanding these options will be helpful for your process of selecting the most suitable system for your business.

• Selective Pallet Racking: The most common type, allowing direct access to each pallet. It is versatile and suitable for a wide range of industries with high SKU variety but lower volumes per SKU.

• Teardrop Pallet Racking: Known for its teardrop-shaped holes, this system allows for easy assembly and reconfiguration. It’s ideal for dynamic warehouse environments and offers compatibility with various brands, making it cost-effective for businesses that need flexibility.

• Drive-In and Drive-Through Racking: These systems are designed for high-density storage. Drive-in racking supports LIFO inventory management, while drive-through racking is suitable for FIFO. They are best for warehouses with large quantities of similar products.

• Push-Back Racking Systems: This high-density storage system allows pallets to be stored in depth. When a new pallet is added, existing ones are pushed back, making it ideal for LIFO inventory management.

• Pallet Flow Racking: Also known as gravity flow racking, it uses a FIFO system where pallets are loaded at one end and move towards the other end due to gravity. It’s perfect for high-volume, high-turnover businesses requiring efficient stock rotation.

• Cantilever Racking: Designed for long or bulky items that don’t fit on regular pallets, such as timber or pipes. It offers a flexible storage solution with adjustable arms for different load lengths.

Key Factors to Consider

Selecting the right pallet racking system involves several critical considerations to ensure it meets your specific needs.

Load Capacity and Material Handling

The load capacity of a racking system is a vital factor to consider for the safe storage of your goods. The type of material handling equipment you use, such as forklifts or automated storage and retrieval systems (ASRS), also influences the choice of racking. For instance, some systems are specifically designed for easy forklift access.

Warehouse Layout and Space Utilization

The layout and available space in your warehouse significantly impact the type of racking system you can install. Systems like Very Narrow Aisle (VNA) and drive-in racking are ideal for warehouses with limited space, as they maximize storage density. Conversely, selective racking requires more aisle space for easy access to pallets.

Assessing your warehouse dimensions and understanding the flow of operations will help you choose a system that optimizes space utilization and improves overall efficiency.

Inventory Management Needs

Accessibility and Flow

Your inventory management strategy plays a crucial role in selecting the right racking system. For businesses operating on a FIFO management method, pallet flow racking systems are suitable as they ensure older stock is used first, which is especially important for perishable goods. On the other hand, if you operate on a LIFO basis, push-back or drive-in racking systems might be more appropriate.

The key is to align your racking system with your inventory strategy to maintain efficient operations and meet customer demands promptly.

Safety and Compliance

Safety is paramount in any warehouse setting. Pallet racking systems should be designed and installed with safety in mind, adhering to industry standards and regulations. Regular inspections and safety audits are crucial to ensure the integrity of the racking system.

Additionally, training staff on safe racking practices can help prevent accidents and maintain a safe working environment.

Customization and Accessories

Enhancing pallet racking systems with various accessories can significantly improve functionality and safety. Common accessories include:

• Wire Decking: Provides added support and safety for stored items.
• Pallet Supports: Enhance the load-bearing capacity of the racking system.
• Column Protectors: Protect the racking structure from potential damage caused by forklifts or other equipment.

Customizing your racking system to meet specific warehouse needs can also future-proof your investment. Consider adaptable solutions that allow for adjustments as your business grows or as inventory requirements change. This flexibility ensures that your racking system remains relevant and efficient over time.

Factors to Consider When Selecting Pallet Racking

Several factors come into play when making this decision. These include load capacity, warehouse layout, and inventory management needs.

Load Capacity and Material Handling

The load capacity of a racking system is a key factor to consider. It’s important to choose a system that can safely support the weight of your goods. The type of material handling equipment used also influences the choice of racking. For instance, some systems are designed to accommodate forklift access.

Warehouse Layout and Space Utilization

The layout and available space in your warehouse significantly impact the type of racking system you can install. Some systems, like VNA (Very Narrow Aisle) and drive-in racking, are ideal for warehouses with limited space. Others, like selective racking, require more aisle space for easy access to pallets.

The Future of Pallet Racking in Warehouse Storage

The future of pallet racking is likely to be influenced by advancements in technology. Automated storage and retrieval systems (AS/RS) and software for managing pallet racking systems are already making an impact. Sustainability is another key trend, with more businesses considering the environmental impact of their racking materials and seeking out sustainable solutions.

Custom your Warehouse Now

There are always specific need of your warehouse layout, pertinent design and customization will make your warehouse well-equipped to meet the demands of supply chain operations. If you would like to custom your warehouse racking system, contact our team of experts right now.